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Wayne Dalton 9100 9600 4-panel 8-9 ft garage door full hardware kit hinges and rollers

Wayne Dalton 9100 9600 4-panel 10-12 ft garage door hinge and roller upgrade kit

Wayne Dalton 9100 9600 4-panel 16 ft garage door complete hinge and roller kit

Wayne Dalton 9100 9600 5-panel 8-9 ft garage door full hardware replacement kit

Wayne Dalton 9100 9600 5-panel 10-12 ft garage door hinge and roller upgrade set

Wayne Dalton 9100 9600 5-panel 16 ft garage door complete hinge and roller hardware kit

Wayne Dalton 9100 & 9600 Complete Hinge and Roller Hardware Kit

wayne dalton 9600 door hinges - 4 hinge set

Garage Door Lubricant – 30ml High-Performance Formula

Wayne Dalton 9100 & 9600 Complete Hinge and Roller Hardware Kit

Q: How many rollers and interior hinges come with my kit?

4-panel doors include 6 rollers; 5-panel include 8. Interior hinges vary by width: 4-panel = 3/6/9 and 5-panel = 4/8/12 for 8–9 ft / 10–12 ft / 16 ft doors.

Q: Will these rollers fit my tracks?

Yes. The 2" nylon rollers fit standard residential 2" tracks and are a direct fit for Wayne Dalton 9100/9600 foamcore pinch-resistant doors.

Q: Does this kit include screws?

No. Add 1/4"-20 x 7/8" self-drilling Tek screws if your fasteners are worn or missing: https://www.expressgaragedoors.com/products/tek-screw-self-drilling-1-4-20-x-7-8-length-zinc.

Q: How should I apply lubricant?

Lightly on hinge knuckles. For rollers, lubricate only the ball bearings inside the hub; avoid the stem and nylon wheel to prevent dirt buildup.

Q: Where can I see an installation walkthrough?

Watch the video: https://youtu.be/LtmAk-c5R4I.

Express Garage Doors

SKU: EGD-9100KIT-4P-S-RLRINT

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$125.99 - $238.99$151.99 - $286.99

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Description

Do a complete, one-and-done refresh on your Wayne Dalton 9100 or 9600 foamcore, pinch-resistant door. This kit combines the full set of inner and outer hinges with heavy-duty 2" nylon rollers (11 ball bearings) and our 1 oz high-performance lubricant to restore quiet, smooth, reliable operation.

⚠️ SAFETY WARNING: Do not replace rollers on the bottom bracket. That area holds full spring tension and can cause severe injury. Only replace rollers above the bottom brackets.

What’s Included

Outer Anti-Pinch Hinges (2 each):
- 4-Panel doors: 161525, 161526, 161527
- 5-Panel doors: 161525, 161526, 161527, 161528
Foamcore Interior Hinges (161529):
- 4-Panel — 8–9 ft: 3, 10–12 ft: 6, 16-18 ft: 9
- 5-Panel — 8–9 ft: 4, 10–12 ft: 8, 16-18 ft: 12
Rollers: 2" nylon, 11 ball bearings, 4" zinc-plated stem
4-Panel = 8 rollers, 5-Panel = 10 rollers
Lubricant: 1 oz Express Garage Doors High-Performance Garage Door Lubricant

Why This Full Hardware Kit

Replaces all wear points at once for even panel support and smoother travel
Nylon rollers cut vibration and reduce opener strain
Galvanized, anti-pinch hinge design improves safety at section joints
Includes lubricant to finish the job and protect moving parts

Compatibility

Built for Wayne Dalton 9100 and 9600 foamcore pinch-resistant steel doors. Select your Panel (4 or 5) and Door Width (8–9 ft, 10–12 ft, 16-18 ft) to receive the correct interior-hinge quantities and roller count.

Install Tips

Work with the door fully closed. Replace one hinge/roller assembly at a time to maintain alignment.
Use a 7/16" nut driver or socket. Do not overtighten fasteners.
Need fasteners? Add our 1/4"-20 x 7/8" self-drilling Tek screws.

Lubrication Guidance

Hinges: Apply a light amount to the hinge knuckles to reduce friction and prevent rust.
Rollers: Lubricate the ball bearings inside the roller hub.

Video Guide

Watch the hinge replacement process: Follow the same section-by-section approach when swapping rollers.

What makes this the “complete” kit?

It replaces every hinge (inner and outer) and all rollers at once, plus includes lubricant—restoring quiet, smooth travel and even panel support on 9100/9600 doors.

How many rollers and interior hinges come with my kit?

4-panel doors include 8 rollers; 5-panel include 10. Interior hinges vary by width: 4-panel = 3/6/9 and 5-panel = 4/8/12 for 8–9 ft / 10–12 ft / 16-18 ft doors.

Will these rollers fit my tracks?

Yes. The 2" nylon rollers fit standard residential 2" door tracks and are a direct fit for Wayne Dalton 9100/9600 foamcore pinch-resistant doors.

Does this kit include screws?

Screws are not included. If your fasteners are worn or missing, add our 1/4"-20 x 7/8" self-drilling Tek screws for a clean, secure install.

What tools do I need?

A 7/16" socket or nut driver, Phillips screwdriver, locking pliers, and a step ladder. Keep the door closed and replace one assembly at a time.

How should I apply lubricant?

Use a light amount on hinge knuckles. For rollers, lubricate only the ball bearings inside the hub; avoid the stem and nylon wheel to prevent dirt buildup.

Where can I see an installation walkthrough?

Watch our section-by-section process here: Wayne Dalton hinge replacement video.

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